Laminates
Laminated
fabrics are a water-repellent, breathable fabric that has a membrane small
enough to allow vapor to pass through, but too small for rain to enter. Fabrics
such as Gore-Tex use a laminated membrane as well as a DWR finish on the outer
layer of the fabric to prevent fabric wet-out. The membrane itself is more
of a vapor barrier relying on the outer DWR finish to complete the waterproof
aspects of the fabric. Laminates are applied to many different types of outdoor
gear. Jackets, sleeping bags, shoes and boots, gloves, tents are just a few
of the most popular applications for laminated fabrics.
Encapsulation
The
encapsulation process places an ultra-thin film around the fabric fibers and
precisely places a durable, breathable barrier within the woven polyester
fabric to complete the high performance process. Unlike traditional coatings
and laminations that just protect one side of the fabric, Encapsulation requires
up to 40 computerized process controls to place protective polymers inside
the fabric, which in turn sheds water. The result is a fabric that provides
maximum protection and remains relatively breathable.
Coatings
The
best way to achieve a waterproof barrier is by using a coated fabric. The
highest durability, and resistance to abrasion, chemicals, acids, oils and
flames comes from PVC (Polyvinyl Chloride) coated clothing where the coating
is applied to the outside of the fabric. This is compact and solid, giving
heavy-duty weather protection. Both PVC and PU waterproof clothing is 100%
waterproof, allowing no moisture evaporation through the coated fabric which
often creates a damp inside and condensation of moisture on the inside of
the coated fabric.
New breathable coatings have emerged over the last decade that rival performance
of laminated fabrics technology and have their own care requirements.
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